Production Rate
125 loads per hour
Machine Dimensions
199″ L x
230″ W x
180″ H
Maximum Load Size
48″ L x
48″ W x
80″ H
Load Weight
4000 lbs
(5000 lbs*)
Approximate Shipping Weight
12000 lbs
Electrical Requirements
230 V /
3 ph /
60Hz
20A
Pneumatic Requirements
5 cfm @
80 psi
Controls
Allen Bradley CompactLogix L30 PLC with an integrated Ethernet port
Allen Bradley PanelView Plus 1000 color touch screen interface
24V control system
Sick autoheight sensing photoeye with on/off mode
NEMA 4/12 Control cabinet
Power on/off lockable switch and indicator light
One panel mounted emergency stop station
Manual carriage Up/down function
Manual function for turntable rotation fwd
Manual clamp jog on touch screen
Reset function
Separate top and bottom wrap selection (0-9)
Conveyor manual mode fwd / rev
Alarm beacon
Intuitive alarms diagnostic on touch screen
Current overload protection
Double brush dust tight slip ring
1 HP 230VAC motors with Allen Bradley variable frequency drives
Film force to load control
Structure
14 gauge formed steel tower
Heavy duty structural steel construction
Film Delivery System
4 – 40″ NO-THREAD® Powered Pre-Stretch Carriages
1 HP 230VAC motor with Allen Bradley variable frequency drive
50% to 300% pre-stretch ratio preset to customer spec, std 200%
Electronic film tension control with analog sensor
Film force release for easy pull at start and end of cycle
Lifetime warranty on pre-stretch rollers blue compound
Lexan roller cover for operator safety
Spring loaded carriage gate for pre-stretch consistency
Film Carriage Drive
1 HP 230VAC motor with Allen Bradley variable frequency drive
Two #40 carriage lifting chains
Bearing supported maintenance free guide wheels
Film Tail Treatment
Automatic film clamping device
Pulse controlled cutter
Film alignment arm
Brush-on film tail treatment
(Heat Seal treatment*)
Turntable Drive
25″ Heavy duty ring gear with pinion gear drive
16 RPM standard up to 30 RPM maximul variable speed
1 HP 230VAC motor with Allen Bradley variable frequency drive
Electronic soft start/stop
Positive turntable alignment controlled by proximity sensor
Electric brake
Turntable Conveyor
77″ dia. 1/2″ steel plate
2 1/2″ dia. Rollers on 3 3/8″ centers
All full length rollers driven
3/16″ wall cold rolled electric welded steel rollers
52″ BFR (between frame rails)
1 HP AC motor with contactor
#40 ANSI chain drive
Heavy duty cast iron flange mounted bearing
Conveyor
5′ in / 5′ out contoured powered conveyor with smooth transfer
52″ BFR (between frame rails)
Standard pass height 18″
(Other pass heights available, please consult factory*)
2 1/2″ diameter rollers on 3 3/8″ centers
3/16″ wall cold rolled electric welded steel rollers
Rollers driven via #40 chain
1 HP 230VAC motor and contactor
Heavy-duty structural steel design, interlocking style for continuous equal roller spacing
Heavy duty cast iron flange mounted bearing
30 FPM fix conveyor speed
(Other speeds available*)
Technical Information
The machine is provided with a manual including electro/mechanical schematics and drawings,
maintenance program and PLC program disk